Planetary2: New generator for a ~100 reduction to belt pulley

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Florian Festi 2017-03-29 07:44:48 +02:00
parent 93480e082d
commit 8487d5c379
1 changed files with 203 additions and 0 deletions

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#!/usr/bin/env python3
# Copyright (C) 2013-2016 Florian Festi
#
# This program is free software: you can redistribute it and/or modify
# it under the terms of the GNU General Public License as published by
# the Free Software Foundation, either version 3 of the License, or
# (at your option) any later version.
#
# This program is distributed in the hope that it will be useful,
# but WITHOUT ANY WARRANTY; without even the implied warranty of
# MERCHANTABILITY or FITNESS FOR A PARTICULAR PURPOSE. See the
# GNU General Public License for more details.
#
# You should have received a copy of the GNU General Public License
# along with this program. If not, see <http://www.gnu.org/licenses/>.
from boxes import *
import math
class Planetary2(Boxes):
"""Balanced force Difference Planetary Gear"""
ui_group = "Part"
def __init__(self):
Boxes.__init__(self)
self.buildArgParser("nema_mount")
self.argparser.add_argument(
"--profile", action="store", type=str, default="GT2_2mm",
choices=pulley.Pulley.getProfiles(),
help="profile of the teeth/belt")
self.argparser.add_argument(
"--sunteeth", action="store", type=int, default=8,
help="number of teeth on sun gear")
self.argparser.add_argument(
"--planetteeth", action="store", type=int, default=20,
help="number of teeth on planets")
self.argparser.add_argument(
"--maxplanets", action="store", type=int, default=0,
help="limit the number of planets (0 for as much as fit)")
self.argparser.add_argument(
"--deltateeth", action="store", type=int, default=1,
help="enable secondary ring with given delta to the ring gear")
self.argparser.add_argument(
"--modulus", action="store", type=float, default=3,
help="modulus of the theeth in mm")
self.argparser.add_argument(
"--shaft", action="store", type=float, default=6.,
help="diameter of the shaft")
self.argparser.add_argument(
"--screw1", action="store", type=float, default=2.4,
help="diameter of lower part of the screw hole")
self.argparser.add_argument(
"--screw2", action="store", type=float, default=4.,
help="diameter of upper part of the screw hole")
self.argparser.add_argument(
"--pinsize", action="store", type=float, default=3.1,
help="diameter of alignment pins")
# self.argparser.add_argument(
# "--stages", action="store", type=int, default=4,
# help="number of stages in the gear reduction")
def pins(self, r, rh, nr=0, angle=0.0):
self.moveTo(0, 0, angle)
if nr < 8:
ang = 20 + 10 * nr
else:
ang = 15 + 10 * (nr-8)
ang = 180 - ang
for a in (0, ang, -ang):
self.moveTo(0, 0, a)
self.hole(r, 0, rh)
self.moveTo(0, 0, -a)
def render(self):
# Initialize canvas
self.open()
ringteeth = self.sunteeth + 2 * self.planetteeth
t = self.thickness
spoke_width = 4 * t
pinsize = self.pinsize / 2.
pitch1, size1, xxx = self.gears.sizes(teeth=self.sunteeth,
dimension=self.modulus)
pitch2, size2, xxx = self.gears.sizes(teeth=self.planetteeth,
dimension=self.modulus)
pitch3, size3, xxx = self.gears.sizes(
teeth=ringteeth, internal_ring=True, spoke_width=spoke_width,
dimension=self.modulus)
planets = int(math.pi / (math.asin(float(self.planetteeth + 2) / (self.planetteeth + self.sunteeth))))
if self.maxplanets:
planets = min(self.maxplanets, planets)
# Make sure the teeth mash
ta = self.sunteeth + ringteeth
# There are sunteeth+ringteeth mashing positions for the planets
planetpositions = [round(i * ta / planets) * 360 / ta for i in range(planets)]
secondary_offsets = [((pos % (360. / (ringteeth - self.deltateeth))) -
(pos % (360. / ringteeth)) * ringteeth / self.planetteeth)
for pos in planetpositions]
ratio = (1 + (ringteeth / self.sunteeth)) * (-ringteeth/self.deltateeth)
print(planetpositions)
print(secondary_offsets)
print(ratio)
# XXX make configurable?
profile_shift = 20
pressure_angle = 20
screw = self.screw1 / 2
# output
# XXX simple guess
belt = self.profile
pulleyteeth = int((size3-2*t) * math.pi / pulley.Pulley.spacing[belt][1])
numplanets = planets
deltamodulus = self.modulus * ringteeth / (ringteeth - self.deltateeth)
def holes(r):
def h():
self.hole(2*t, 2*t, r)
self.hole(size3-2*t, 2*t, r)
self.hole(2*t, size3-2*t, r)
self.hole(size3-2*t, size3-2*t, r)
return h
def planets():
self.moveTo(size3/2, size3/2)
for angle in planetpositions:
angle += 180 # compensate for 3 postion in callback
self.moveTo(0, 0, angle)
self.hole((pitch1+pitch2), 0, size2/2)
self.moveTo(0, 0, -angle)
self.rectangularWall(size3, size3, callback=[
lambda: self.NEMA(self.nema_mount, size3 / 2, size3 / 2),
holes(screw), planets],
move="up")
def gear():
self.moveTo(size3 / 2, size3 / 2)
self.gears(teeth=ringteeth, dimension=self.modulus,
angle=pressure_angle, internal_ring=True,
spoke_width=spoke_width, teeth_only=True,
profile_shift=profile_shift, move="up")
self.rectangularWall(size3, size3, callback=[gear, holes(screw)], move="up")
screw = self.screw2 / 2
self.rectangularWall(size3, size3, callback=[gear, holes(screw)], move="up")
self.rectangularWall(size3, size3, callback=[holes(screw)], move="up")
self.partsMatrix(4, 4, 'up', self.gears, teeth=self.sunteeth,
dimension=self.modulus,
angle=pressure_angle, mount_hole=self.shaft,
profile_shift=profile_shift)
tl = 0.5*size3*(2**0.5-1)*2**0.5
self.rectangularTriangle(tl, tl, num=8, callback=[
None, lambda:self.hole(2*t, 2*t, screw)], move='up')
self.pulley(pulleyteeth, belt, callback=
lambda:self.gears(teeth=ringteeth - self.deltateeth,
dimension=deltamodulus,
angle=pressure_angle, internal_ring=True,
spoke_width=spoke_width, teeth_only=True,
profile_shift=profile_shift), move="up")
for i in range(numplanets):
self.ctx.save()
for j in range(2):
self.gears(teeth=self.planetteeth, dimension=self.modulus,
angle=pressure_angle,
callback=lambda:self.pins(0.25*size2, pinsize, i),
profile_shift=profile_shift, move="right")
for j in range(2):
self.gears(teeth=self.planetteeth, dimension=self.modulus,
angle=pressure_angle,
callback=lambda:self.pins(0.25*size2, pinsize, i,
secondary_offsets[i]),
profile_shift=profile_shift, move="right")
self.ctx.restore()
self.gears(teeth=self.planetteeth, dimension=self.modulus,
angle=pressure_angle,
profile_shift=profile_shift, move="up only")
self.close()
def main():
b = Planetary()
b.parseArgs()
b.render()
if __name__ == '__main__':
main()